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Manufacturing at Binders.com (VIP/ATC)

At Binders.com (VIP/ATC), we place a premium on quality. Our manufacturing capabilities give us the ability to construct your projects in the most efficient and quality-intensive manner possible.

Here’s how we do it:

 

Customer Service

At Binders.com (VIP/ATC), our people are our strength. Our telephone sales and customer service teams are available to assist you. And since every member of our team is at the end of a toll-free direct extension, you’ll always reach the person you’ve called. Our outside sales staff partners with in-house customer service representatives, who will track your order to ensure it meets your specifications and arrives on time.

 

Cutting/Die-Cutting

Binders.com (VIP/ATC) boasts die-cutting capabilities few can match. With two Beck sheeters, three flat cutters, and two specialty die machines, we’re able to cut material into any shape regardless of how it arrives to the plant: rolls, sheets, etc. Our machine strength allows Binders.com (VIP/ATC) to process more than 30 jobs per day, cutting your work into any size or design needed.

 

Screen Printing

With our pair of Ultra-Tech Multi-Color Screen Printers, we can offer 4-color printing with perfect registration in a single pass. This allows Binders.com (VIP/ATC) to produce your work more accurately and efficiently.  Our five M&M screen printers are hand fed, allowing us to screen individual colors on a multitude of substrates.  A Sakurai Cylinder Press is used to screen print the poly we convert in house.

 

Digital Printing

Binders.com (VIP/ATC) is proud to offer direct printing using our state-of-the-art digital UV inkjet printer, the Durst Rho 600 Pictor. Features and benefits include excellent color, image quality, and detail—even in small type; white ink (allows printing on any color substrate); and UV ink technology (allows printing on just about any material including vinyl, poly, paper, casemade materials, and more).

 

Stamping

Binders.com (VIP/ATC) has three Kensol Hot Stamping presses. These machines have the ability to deboss with stamping, which gives your product a more defined look.

 

Welding

Custom vinyl pockets, pouches, and corners are best produced on one of our vinyl indexing machines or our 14 Hall Dielectric welding turn tables. This allows us to efficiently produce your work—on 16 different machines at once—and also provides individual inspection of each one of your pieces.

 

Fiab

Binders.com (VIP/ATC) has 3 Fiab Robomatic automated welding machines. These machines allow us to run high-volume jobs through our plant quickly. Each machine is capable of running over 500 binders an hour.

 

Widmann RB 45 U Ultrasonic Sealing Machine

The Widmann RB 45 U Ultrasonic Sealing Machine produces clear overlay loose-leaf binders more than four times the production rate of other machines. At a speed of up to 46 binders per minute, it is one of the fastest machines of its kind—and also the largest machine at Binders.com (VIP/ATC), measuring 70” x 25” and weighing 33,000 pounds. This machine allows Binders.com (VIP/ATC) to use polypropylene (PP) material, which is more eco-friendly than traditional polyvinyl chloride (PVC), and maintain the existing production speed for PVC film binders.

Machine features include quick 1-hour set-up, in-line foil stamping, more consistent seal, computer-stored settings for quick set-up on repeat production, and less down time with automatic splice and seal roll feeders.                                  

 

Casemaking

For detailed work, our four-hand casemaking lines enable Binders.com (VIP/ATC) to perform more detailed work. Every binder made on our hand lines is completely handmade and inspected at every stage of construction, ensuring the highest quality pieces.

 

Crathern

Binders.com (VIP/ATC) has Crathern automatic binder lines. These high-speed lines allow us to run up to 1,400 binders per hour off each machine.

 

Hang Riveter

Binders.com (VIP/ATC) has five Hang Automatic Riveters. Each has the ability to run 2,000 binders per hour.

 

Assembly – Riveters

Custom binder projects generally pass under one of our five Chicago upright riveters or pair of custom-made concealed rivet machines. These machines produce custom ring attachments to meet your specific designs. And with seven machines to do the job, we can turn your work around quickly.

 

Warehousing, Fulfillment, and Shipping

Binders.com (VIP/ATC) boasts more than 40,000 square feet of dedicated warehousing space, allowing you to produce large jobs in a single, cost-effective run. With storage for up to 12 months, your projects can be released in stages or on an as-needed basis. Our computerized inventory and fulfillment services let you know how much is currently in stock. Our fulfillment capabilities ensure your project not only gets out on time, but also gets where it needs to go.

 

Fulfillment

Binders.com (VIP/ATC) covers all your packaging needs in one location. Send us your project, and we can package and ship it for you. A 20-station Ehlerman collator allows us to collate large and small printing and tab jobs quickly and effectively.

 

Warehouse

Binders.com (VIP/ATC) boasts more than 40,000 square feet of dedicated warehousing space, allowing you to produce large jobs in a single, cost-effective run. With a skid capacity of 3,500 and storage for up to 12 months, your projects can be released in stages or on an as-needed basis. Our barcode system helps Binders.com (VIP/ATC) keep your work organized and secure.

 

Shipping

Our computerized inventory and fulfillment services allow you to know how much is currently in stock. Our shipping wing boasts seven loading docks, so your project is never forced to wait in line. This capacity allows us to load single-carton shipments as well as multiple truckloads with ease. Our fulfillment capabilities ensure your project not only gets out on time, but also gets where it needs to go.

 

Receiving

Sending projects or special materials to our facility is never a problem at Binders.com (VIP/ATC). We’ve dedicated three dock doors to our receiving wing, directly connected to our state-of-the-art warehouse, allowing us to collect shipments quickly and easily.